致密金属零件的激光近形制造

介绍了激光近形制造系统的组成,分析了该技术的特点和应用场合,指出了目前存在的问题和解决办法.     

Mathematical description of the NaK model for MASTER-2005

The release of NaK droplets has been modeled for the new version of the European Meteoroid and Space Debris Terrestrial Environment Reference model MASTER-2005. Previously published versions of the model have been revised. The parameters of the model are introduced and discussed. NaK droplets consist of eutectic sodium–potassium alloy and have been released during RORSAT reactor core ejections. They contributed to the space debris environment in the centimeter and millimeter size regime. Sixteen nuclear powered RORSATs launched between 1980 and 1988 activated a reactor core ejection system in Sufficiently High Orbits (SHO), mostly between 900 and 950 km altitude. The core ejection caused an opening of the primary coolant circuit. The liquid coolant has been released into space during these core ejections. The outflow is considered as a discrete event for each of the sixteen core ejections in total. The NaK coolant has been forming droplets up to a diameter of 5.5 cm. NaK releases are restricted to a very narrow region near 65° inclination. This paper gives the parameters of the NaK release model as it is implemented in MASTER-2005. The quantitative values of all model parameters including characteristic diameter and uniformity parameter are presented. The ratio of the characteristic droplet size to the orifice diameter is discussed. It is estimated that altogether 128 kg of NaK-78 (8 kg per RORSAT) was released on orbit. Simulation runs show that there are still 45,000 droplets with a total mass of 97 kg in orbit at the reference epoch 1 May 2005, whereas the smallest droplet has a diameter of 5 mm. Results of orbit propagation simulation runs are presented in terms of spatial density.     

嵌金属丝推进剂燃烧起始阶段增速特性研究

考虑了使用嵌金属丝装药的发动机工作过程中的多种因素,建立了金属丝与药柱、燃气间相互作用的控制方程组,并对方程组进行了数值求解,得到了嵌金属丝推进剂在燃烧起始阶段,增速比随时间的详细变化过程。结果表明,金属丝的热扩散率、熔点、直径和黑度以各自不同的方式影响金属丝的增速效果,熔点相对较低的金属丝可能会在内弹道曲线的初始阶段形成一个轻微的压强峰,固有燃速较低、着火温度较低的推进剂对嵌入金属丝较为敏感。文中数值方法计算量小,结果可靠,适于工程应用。     

多重纳米结构轻质高强铝基复合材料的制备和组织性能

为了研究多重纳米结构对块体材料强化和变形能力的影响机制,采用粉末冶金法制备了多重纳米结构的B4C颗粒增强铝基复合材料,并对复合材料的强化和形变破坏机制进行了定量和定性的讨论。由100%球磨复合粉末制备的块体复合材料的室温压缩强度为670MPa;当加入10vol%气雾化态的Al2024粉末后,复合材料的室温压缩强度升高到1.115GPa;之后随着气雾化态Al2024粉末含量的增加,复合材料的强度逐渐下降,但是没有产生明显的塑性变形;当气雾化态Al2024粉末的含量增加到50vol%时,复合材料的压缩强度下降到580MPa,断裂前变形率达到了10%。扫描电镜(SEM)和透射电镜(TEM)的分析结果显示,亚微米级的B4C颗粒、位错以及纳米晶基体分别通过Orowan强化、位错强化和细晶强化机制对复合材料进行强化;粗晶Al2024区域与复合结构区域的比例显著影响复合材料的形变及破坏机制。     

星用非金属材料出气污染性质原位测试设备研制

成功研制了星用非金属材料出气污染性质原位测试设备， 可原位、连续、定量测试星用非金属材料出气可凝挥发物，给出全过程的出气数据。测试系统稳定、测试仪器灵敏、最小可检达４．４×１０－ ８ｇ／ｃｍ ２。是我国目前唯一的多功位星用非金属材料出气污染高灵敏度原位测试设备。     

用凝固模拟方法预测铝合金铸件缩松的形成

用有限元法和六节点等参数单元对铝合金金属型铸造过程进行了温度场的数值模拟，对铸件不同典型部位进行了金相分析，结果表明，参数Ｇ／可有效地预测铝合金缩松形成倾向的大小，计算值与实测值基本一致。     

硫化压力对橡胶／金属热硫化粘接剥离强度的影响

研究 NR1155天然橡胶在不同硫化压力下热硫化后的物理力学性能。基于90°粘合剥离强度测试方法分别测量了不同硫化压力下制备的橡胶／金属复合结构试样的粘合剥离强度,并采用低场 NMR 橡胶交联密度测定仪分析试样中橡胶部分的交联密度,同时采用冷场发射电子扫描显微镜（SEM）研究剥离破坏表面。结果表明：NR1155天然橡胶胶料与 Chemlok205／Chemlok220热硫化胶粘体系具有很好的相容性和协同硫化作用。随着硫化压力的提高,橡胶／金属的粘合剥离强度呈现先降低后增加的规律,且最大剥离力呈现对硫化压力的函数依赖关系,而硫化胶的交联密度则呈现相反的趋势。     

Digital Aircraft Sheet Metal Part Manufacturing System and Its Key Technology

The architecture of digital sheet metal manufacturing system is proposed based on the classification of sheet metal manufacturing information.The essence of digital manufacturing is the definition,management and transfer of information,and the key technologies are brought forward and described.It is pointed out that knowledge-based manufacturing elements design is necessary to make digital technology efficient.The management of all kinds of sheet metal manufacturing element information is to build single source of manufacturing data.Multi-state model-based digital transfer and coordination method is designed to provide a foundation for digital manufacturing of aircraft sheet metal part.The application of digital sheet metal manufacturing is exemplified with an aircraft sheet metal part.The application result is compared to that of the traditional analog transfer technology.It is shown that the developed technology can improve part quality,shorten manufacturing time and lower manufacturing cost.     

腐蚀对sic/Al(L2)和sic/Al-Ni复合丝力学性能的影响~①

本文对SiC/Al(L2)和SiC/A1-Ni复合丝在蒸馏水和在3.5％NaCl溶液中的耐腐蚀性能进行了研究。通过测试腐蚀前后复合丝的抗拉强度,利用气相色谱、发射光谱、X射线衍射等手段分析腐蚀气体和腐蚀产物,观察金相和扫描电镜下形貌的变化,发现SiC/A1复合丝在室温蒸馏水中36天、50℃和75℃蒸馏水中各15天浸泡后,其抗拉强度基本保持不变,说明该类复合材料对潮湿环境具有良好的耐腐蚀性能;SiC/A1-Ni复合丝在3.5％NaC1溶液中浸泡后,其抗拉强度随溶液温度升高和时闻延长而逐渐下降;其腐蚀主要是选择性腐蚀,其次是孔蚀和缝隙蚀。     

水反应金属燃料发动机的性能调节

在水反应金属燃料发动机性能分析研究基础上,分析了壅塞式和非壅塞式发动机构型优缺点及性能调节特性,着重探讨了非壅塞式水反应金属燃料发动机燃气流量自适应调节规律和特点。计算结果分析表明,非壅塞式发动机具有水燃比自适应调节特性,且高压强指数水反应金属燃料调节效果显著。